Motorsport Brake Components
Precision engineering for race winners
Motorsport Carbon Brake Discs
Wyken Engineering provides championship-grade components such as carbon/carbon brake discs, brake pads and clutch plate machining. Our specialist processes support touring car, GT, endurance and rally racing with rapid turnaround when every lap counts.
From club racing to professional championships, motorsport manufacturers choose Wyken Engineering because we understand that motorsport operates on tighter timelines and higher stakes than any other industry. A brake disc failure in qualifying costs track position. A clutch plate issue before the race costs points. We manufacture components that perform under pressure and deliver them when teams need them most.
Championship Racing Components
In motorsport, braking performance often determines race outcomes. Carbon carbon brakes have revolutionised racing by offering superior fade resistance, reduced weight, and consistent friction properties, but only when manufactured correctly. This is where Wyken Engineering’s ultrasonic carbon machining technology provides genuine competitive advantage.
Our proprietary ultrasonic drilling processes enable precision carbon brake disc manufacturing that eliminates delamination risks, preserves fibre orientation, and delivers podium-worthy performance. We produce components for touring car, endurance, and GT championships, supporting technical upgrades essential for qualifying and competition success.
The Ultrasonic Advantage in Carbon Carbon Brakes
Traditional machining approaches struggle with carbon composite materials. Cutting forces cause delamination between carbon layers, pull fibres from the matrix, and create subsurface damage that compromises structural integrity. These defects reduce component life and create unpredictable friction characteristics, exactly what racing teams cannot afford.
Our 20kHz ultrasonic drilling technology fundamentally changes how holes are created in carbon discs. Instead of forcing drill bits through the material, ultrasonic assistance reduces cutting forces by up to 60%, enabling:
Delamination-Free Manufacturing: Fibre layers remain intact, preserving the material’s designed strength and thermal properties throughout the component’s racing life.
Complex Cooling Patterns: Intricate ventilation channels and cooling geometries that standard machining cannot achieve, enabling optimised thermal management for specific racing applications.
Rapid Bedding-In: Our controlled surface grinding processes reduce brake bedding-in cycles from 50 laps to just 10, enabling teams to achieve full braking performance during practice sessions rather than wasting valuable track time.
Consistent Friction Properties: Maintained surface integrity ensures predictable brake feel and consistent stopping power throughout the component’s life, crucial for driver confidence at the limit.
This technology supports teams competing in:
- Historic racing championships
- Track day and time attack competition
- Rally and rallycross applications
Need brake discs for your next championship?
Contact our motorsport team for support.
Technical Capabilities & Manufacturing
Championship success requires more than just good components, it demands manufacturing partners who understand racing requirements and deliver accordingly. Our Warwickshire facility combines advanced technology with decades of motorsport engineering experience to provide genuine technical partnership.
Our three and four-axis CNC machining enables precise component geometries that reduce weight while maintaining strength, supporting the constant pursuit of performance gains that defines motorsport engineering.
Carbon Composite Fabrication: Our dedicated carbon machining area uses ultrasonic drilling to process carbon-carbon materials without the delamination issues conventional facilities encounter. This enables us to machine racing clutch plates with precise spline geometries and friction surfaces that deliver consistent engagement characteristics.
Weight Reduction Engineering: Motorsport is won and lost on power-to-weight ratios. Our carbon brake disc and clutch plate manufacturing delivers 40% weight reduction compared to steel components, with weight savings translating directly to improved braking performance, acceleration, and handling balance.
High-Fidelity Grinding: Championship racing demands surface finishes and friction properties that can only be achieved through specialist grinding processes. Our surface grinding facilities provide mirror finishes for critical bearing surfaces and precisely controlled friction surface textures for optimal brake and clutch performance.
Every manufacturing process is supported by traceable batch production and comprehensive quality documentation. While motorsport operates faster than aerospace, we maintain the same attention to traceability and process control—because racing teams need confidence their components will perform when everything’s on the line.
Motorsport Support & Rapid Manufacturing
Racing schedules don’t accommodate long manufacturing lead times. Teams need components delivered quickly, accurately, and ready to race. Wyken Engineering has built our entire motorsport operation around this reality.
Component Turnaround
Our facility can expedite production of critical components—including carbon brake discs and carbon clutch plates—to help teams minimise downtime before qualifying, race weekends, and championship events.
Testing Support
We work with team suppliers during off-season testing and during development programmes, providing rapid iteration of component specifications to dial in optimal performance before the season begins.
Material Certifications
Complete documentation packages support scrutineering processes, with material certificates, dimensional inspection reports, and manufacturing traceability available for every component.
Technical Partnerships
Beyond supplying components, we engage in pre-season R&D collaboration with racing teams. This partnership approach helps teams develop optimal component specifications while we gain insights that drive continuous improvement in our manufacturing processes.
Several championship-winning team suppliers rely on Wyken Engineering to contribute to their competitive advantage.
Ready to discuss your racing component requirements?
Why Choose Wyken Engineering for Motorsport Components?
Decades of racing experience have taught us what separates podium finishes from mid-pack results: uncompromising quality, responsive service, and technical expertise that goes beyond simply making parts.
Our combination of ultrasonic drilling technology, championship-proven manufacturing processes, and genuine racing knowledge makes us uniquely positioned to support teams from club racing to professional championships. Whether you need carbon/carbon brakes for an endurance car or racing clutch plates for a touring car, Wyken Engineering delivers performance when it matters most.
Based in the Warwickshire at the heart of UK motorsport, we provide rapid access to teams across the country. Our facility operates with the flexibility racing demands—because we know championship battles aren’t won during office hours.
Ready to discuss your racing component requirements?
Contact Wyken Engineering and speak to engineers who understand motorsport.
